Wagner Sprint 2 Expert Manual Powder Coating Unit - Hopper Feed
Preorder Only. Release To Be Announced At FABTECH Chicago 2025
Manufacturer: Wagner
Part #: 2473767
Description: The Sprint 2 Expert takes manual powder coating to the next level with intelligent controls, guided setup, and integrated business tools - all built on the proven performance of the Sprint 2 platform. Designed for operators of all skill levels, it delivers expert-level consistency while streamlining workflow, tracking usage, and improving operational efficiency.
Sprint 2 Expert Features:
Touchscreen Control Panel
The large, intuitive touchscreen centralizes all key settings: voltage, airflow, and powder output in one easy-to-navigate place. It also tracks errors, operating hours, and maintenance reminders to keep your system running smoothly.
- 7-inch WACON touchscreen for intuitive, centralized control
- Adjust voltage, airflow, and powder output from one interface
- View error history, operating hours, and maintenance reminders for proactive service planning
WAGNER Wizard (Coating Assistant)
Just answer a few prompts about your part and finish, and the Wizard builds a complete coating recipe including nozzle and spray distance. It’s perfect for new operators or complex parts that usually need guesswork.
- Step-by-step guidance based on part geometry, size, coating structure, desired film thickness, and powder type
- Automatically generates optimized coating recipes
- Recommends the ideal nozzle, extension, and spray distance
- Ideal for less-experienced operators or challenging part geometries
Advanced Business Tools
Monitor powder usage in real time, log user activity, and track job costs automatically. These built-in tools give you better insight into your efficiency and production data.
- Real-Time Powder Measurement: Integrated load cell tracks powder consumption per job
- Production Logging: Records user, recipe, and time for each coating task
- Cost Tracking & Efficiency: Supports process monitoring and operational analysis
User Roles & Recipe Management
Assign access levels so only the right users can adjust settings. Save and recall recipes instantly to ensure consistent results across shifts or operators.
- Assign access levels to maintain process control across shifts or teams
- Create, save, and recall custom recipes for fast setup and repeatable results
- Link recipes to specific users or applications for quality consistency
Data Tracking
Export production and service data via USB in seconds. Whether it’s for audits or performance reviews, everything you need is neatly organized and ready to go.
- Export production and service data via USB for reporting or audits
Sprint 2 Platform — Shared Technology Across Both Models:
Digital Surface Optimizer (DSO)
DSO reduces overcharging issues like orange peel or edge buildup with one-touch precision. It is ideal for decorative finishes or tricky part shapes.
- Minimizes overcharging effects like orange peel and edge build-up
- Ensures smooth, even finishes on complex shapes and sensitive powders
Air Flow Control (AFC)
This closed-loop system maintains constant airflow, ensuring consistent powder output and flawless finish quality.
- Closed-loop system maintains constant airflow
- Delivers uniform powder output and consistent finish quality
Quick-Link Injector System
Change colors fast by disconnecting hoses without tools, while the built-in scraper cleans the lance. The soft spray pattern works great for both detailed and large-scale parts.
- Tool-free removal of powder and air hoses
- Integrated scraper cleans lance automatically for faster color changes
- Optimized nozzle geometry reduces air usage and produces a soft, low-velocity powder cloud for fine or large-scale jobs
PEM-X1 Manual Powder Gun
At just 490g, it is lightweight and ergonomic for all-day use. Built-in controls let you fine-tune your spray on the fly for any shape or powder type.
- Lightweight (490g) and ergonomic to reduce operator fatigue
- Selectable characteristic curves for different powders and part shapes
- Built-in gun controls for powder flow and recipe switching
- Durable, versatile design for a broad range of manual applications
Sprint 2 Product Family Overview
- Models: Sprint 2 (Standard) and Sprint 2 Expert (Advanced)
- Configurations: Box-fed, hopper-fed, 3L table set, cup gun, or component kits
- Operation: Single-gun or dual-gun setups available
- Designed to grow with customer needs, from lab testing and touch-up work to full scale production
Why Choose the Sprint 2 Expert?
- Smarter Setup: Guided coating recipes ensure the right settings every time, saving time and reducing setup errors
- Greater Control: Monitor and manage powder usage in real time
- Consistent Quality: Save and lock recipes for repeatable results across teams
Sprint 2 vs. Sprint 2 Expert – Product Selection Guide
Feature |
Sprint 2 |
Sprint 2 Expert |
Target User |
Operators seeking reliable, high-quality manual powder coating with quick setup and consistent results |
Operations needing advanced process control, guided setup, and integrated tracking for efficiency and scalability |
Control Interface |
Manual controls on the PEM-X1 gun and basic unit interface |
7” WACON touchscreen with centralized control of voltage, airflow, and powder output |
Guided Setup |
Manual recipe adjustment |
WAGNER Wizard 5-step guided setup: part geometry, size, coating structure, film thickness, powder type |
Powder Usage Tracking |
— |
Integrated load cell for real-time powder consumption per job |
Production Logging |
— |
Tracks user, recipe, and time per job for cost analysis and process monitoring |
User Roles & Permissions |
— |
Multi-user management with access levels for process control |
Recipe Management |
Save and recall recipes via gun controls |
Create, save, recall, and assign recipes to specific users/applications |
Data Export |
— |
USB export of production and service data |
Digital Surface Optimizer (DSO) |
✓ |
✓ |
Air Flow Control (AFC) |
✓ |
✓ |
Quick-Link Injector System |
✓ |
✓ |
PEM-X1 Manual Powder Gun |
✓ |
✓ |
Available Configurations |
Box-fed, hopper-fed, 3L table set, cup gun, component kits |
Box-fed, hopper-fed, 3L table set, cup gun, component kits |
Ideal For |
Small-to-medium operations, job shops, and everyday production |
Larger-scale production, multi-shift operations, or facilities requiring process traceability and integration |