TRIMINATOR T3000™
Manufacturer: Total Finishing Solutions
Part #: L000514
Description: Automatic spray machine for profiles.
Configurations include:
- 4x Automatic VIPER-X® - Air Assisted Airless Spray Guns
- Anest Iwata 36:1 iCON Series - Wall mounted pump with TFS high-pressure fluid regulator.
Optional Infeed and Outfeed Conveyor:
The TRIMINATOR T3000™ machine is suitable for automatic painting of different types of profiles, transferring lengthwise inside the machine. The feeding direction is available either right to left or left to right.
- Arc-welded and painted tubular and plate structural work.
- Supporting base with levelling feet.
- Extractable front suction tank on wheels, equipped with a suction opening towards the rear suction tower, suction pipes on the upper part and tanks for the paint draining
- Supporting structure of the input and output conveying elements, fit for supporting the drives to the machine rollers.
- Motorised belt conveyor at the infeed, middle and outfeed of machine
- Input conveyer equipped with adjustable side guides and pressure wheel complete with microswitch.
- Motor drive of the conveying elements by means of motorised reduction unit, controlled by inverter.
- Phonic wheel and reading sensor for spraying management.
- Ribbon belts drive by means of flat belts, placed on the front of the machine.
- No. 2 spraying tanks, inside the booth, in enamelled steel, equipped with suction channel, internal drain tank and tank cover, all extractable from inside the spraying booth.
- Spraying booth equipped with an opening door with upper hinges, complete with gas springs, with front window glass on the door and 2 side window glasses, all assembled with a special gasket; net booth ceiling, equipped with filtering sponge.
- Suction tower attached to the machine base on the rear part of the spraying booth, equipped with filter holder frames and electric fan; the filter holder frames can be extracted on both sides of the suction tower, parallel to the conveying direction.
- Electric fan placed on the suction tower, with adjustable horizontal outlet (excluding expulsion pipes)
- Electric control console placed frontally on the right, on top of the conveying level, consisting of a box having a commercial size and colour.
- Pneumatic control console placed frontally on the left, on top of the conveying level.
- Machine is complete with assembled and tested mechanical, pneumatic and electric parts.
- Basic machine, degree of protection: IP54.
Specifications:
External length: | 11.5' |
External width: | 5.5' |
Max external width (overall dimension with box extracted): | 9.4' |
Total height: | 7.7' |
Working width: | 1' |
Working thickness: | 1' |
Part min. length: | 31" |
Working speed: | 65-262 ft/min |
Suction power: | 3178 CFM |
Power supply: | 230v triphase- 60hz |
Installed power: | 2 kW |
Pneumatic supply: | 73 psi minimum |
Air consumption: | dependent on painting equipment |
Standard equipment:
- Variable speed by inverter
- Extractable suction unit with tanks on wheels
- No. 2 spraying tanks
- No. 4 spray gun holder arms, with adjusting clamps
- Line filter regulator for compressed air
- No. 2 pressure regulators for pulverization, complete with pressure gauge
and button for spray gun manual control
- No. 4 guns opening valves
- No. 2 separate painting circuits with recirculation valve, high pressure, galvanized fittings
- Electric installation in compliance with Atex rules
- Imput reading barrier photocell
- Supporting rollers units for short pieces (min.length 500 mm)
- Suction pressure switch on suction tower
- Stainless-steel tanks and channels
- Propylen tanks and channels
- Painting of the machine with customized color
Below is a description of the accessory components:
Stainless steel paint circuit with recirculating valve for machine (Qty. 2)
High pressure circuit with stainless steel components for machine with 2 tanks, with recirculation pipe and external diverter valve, for feeding / recirculation switching.
Possibility of being able to feed guns on each tank; if not used on a tank, it is necessary to close the circuit on the specific tank, with an additional hose (not supplied).
Excluding connecting pipes to the guns.
Hoppers and collecting tanks in stainless steel (Qty 2)
Composed of the following items in stainless steel AISI 304:
- No. 2 cover for hoppers
- No.1 hopper
- No.1 collecting tank
Horizontal barrier photocell placed at the infeed
Barrier photocell, particularly suitable for thin, crooked profiles, or in all cases where contact with the profiles is not permitted.
This accessory replaces the wheel arm on the incoming conveyor belt.
This accessory requires a motorized preload transfer at the entrance.
Support rollers unit for short pieces for machine (Qty 2)
Additional unit for one tank suitable for working pieces of 19.7 in. length.
Technical description:
- Set of 2 support rollers which are installed in the middle of the suction pipe in the painting station of the machine
- Roller drive by elastic belt by means of a pulley to be installed on the spindle of the next roller
- Rollers can be easily dismantled if necessary
- Intermediate conveyor is different from the standard one as equipped with rollers; the suction pipe is 6.7 in. width instead of 11.8 in.
- Adapter to be installed between the bottom conveyor and the top tank covers which keep the same
Electrical system in compliance with ATEX standards for machine cabin.
Explosion proof electrical system to Atex standards only for the spray cabin of the machine.
The "Atex" option includes:
- Atex-marked drive motor and fan motor
- Atex-marked fan with non-sparking characteristics
- Coils of solenoid valves marked Atex
- Flame-retardant cables
- Pressure switch on the suction fan
Electrical installation in compliance with UL/CSA standards for profile spraying machine.
Electrical components in accordance with UL/CSA standards.
Excluding certification of the electrical panel.
Pressure gauge on suction tower.
Pressure gauge (metromanomer type) indicating the differential pressure and contact for clogged filters.
Mounting and wiring included.
Two-tone painting, with both colors different from the Neomec standard (Ral7035).