Wagner Activeflush Controlled Flushing System

Activeflush Compressed Air Cleaning System

Manufacturer: Wagner

Part Number: 248773X

Description: Activeflush is a compressed air cleaning system for WAGNER IceBreaker piston pumps that replaces unstructured, wasteful manual flushing with a guided, repeatable six-step process. It combines compressed air and flushing fluid through a redesigned pump inlet to systematically empty, flush, and dry the system - recovering coating material first, then cleaning the rest with a fraction of the solvent conventional methods require.

Add Activeflush without replacing equipment. Extension sets include the flush unit, switch box, distributor, and maintenance unit. Everything needed for a complete Activeflush installation.

Compatible Pumps for Activeflush:

Part No.	Pump
2337529	Wildcat 10-70 PE/TG
2337530	Wildcat 10-70 PE/T
2329471	Puma 15-70 PE/TG
2329473	Puma 15-70 PE/T
2329479	Leopard 35-70 PE/TG
2329481	Leopard 35-70 PE/T
2329484	Leopard 35-150 PE/TG
2329486	Leopard 35-150 PE/T

Save more than conventional flushing with Activeflush -

• Up to 80% less flushing fluid per color change
  
• 60-70% of coating material recovered and back in production
  
• 50-70% less time per flush
  
• ROI in less than a year

Single dial for consistent cleaning, every time -

• Guided process eliminates operator variability
  
• Consistent, repeatable results every color change
  
• Redesigned pump inlet removes dead spaces where material hardens
  
• Filter cleaned automatically with no disassembly, no scrubbing
  
• No color carryover. Fully clean before the next color loads

More time coating. Less time cleaning -

• ~25 hours of labor time recovered annually at one flush per day
  
• Over 70% reduction in CO₂ per flush
  
• Reduced solvent disposal supports VOC compliance
  
• One flush pump can serve multiple pumps in the same finishing room
  
• Retrofit existing pumps without replacing equipment

Conventional flushing vs Activeflush

Per color change	Conventional flushing	Activeflush
Flushing steps	25	6
Quantity of flushing fluid	100%	20-30%
Material recovery	Approx. 40%	60-70%
Time required	Approx. 15 min	Approx. 5 min
Costs per flush	$55-95	$25-35
Waste flushing fluid	Approx. 1.6 Gal	Approx. 0.37 Gal
Waste material	Approx. 0.16 Gal	Approx. 0.05 Gal
CO₂ consumption per flush	33 lbs	8.8 lbs

	The Activeflush Switch Box Six steps. One dial. Zero guesswork.
	Low-Pressure Flushing Pump Less solvent. More cleaning power.
	Redesigned Pump Inlet Housing Small change. Big difference.