Ransburg RansFlex HVX Electrostatic Spray Gun | 45, 65 & 85 kV

RansFlex HVX Electrostatic Spray Gun – 45kV, 65kV & 85kV

Manufacturer: Ransburg

Part Number: See Table

Description: The Ransburg RansFlex HVX Electrostatic Spray Gun is the latest generation of Ransburg electrostatic finishing technology, designed for professional industrial coating applications where finish quality, transfer efficiency, material savings, and operator control are critical. Available in 45 kV, 65 kV, and 85 kV configurations, the RansFlex HVX gives finishing operations the flexibility to select the electrostatic output that best matches their coating process, part geometry, production requirements, and application environment.

Built on Ransburg's long history of electrostatic spray technology, the RansFlex HVX combines electrostatic attraction with precision spray atomization to help place more coating on the workpiece and reduce material lost to overspray. The result is an efficient electrostatic paint application system designed to improve coverage, coating consistency, productivity, and overall finishing performance.

RansFlex HVX Electrostatic Spray Gun Applicators

Part No.	Description
82345-14	Ransflex HVX Applicator, 45kV, 1.4 mm
82345-18	Ransflex HVX Applicator, 45kV, 1.8 mm
82365-14	Ransflex HVX Applicator, 65kV, 1.4 mm
82365-18	Ransflex HVX Applicator, 65kV, 1.8 mm
82385-14	Ransflex HVX Applicator, 85kV, 1.4 mm
82385-18	Ransflex HVX Applicator, 85kV, 1.8 mm

Advanced Electrostatic Finishing Technology

Electrostatic spray finishing works by electrically charging the atomized coating as it leaves the spray gun. The charged coating particles are attracted toward a properly grounded workpiece, helping increase coating deposition and improve coverage around edges, contours, and complex part geometries.

The Ransburg RansFlex HVX electrostatic spray gun brings this technology into a modern handheld platform developed for demanding industrial finishing environments. Increased transfer efficiency can reduce coating consumption, booth overspray, filter loading, cleanup requirements, and material waste while helping operators achieve a more uniform finished surface.

For manufacturers applying high-value coatings or operating high-production finishing lines, these improvements can translate into meaningful reductions in coating cost and greater process efficiency.

Available in 45 kV, 65 kV and 85 kV Models

The RansFlex HVX platform is available in three electrostatic voltage configurations:

RansFlex HVX 45 kV
A 45 kV configuration for applications requiring a lower electrostatic output while retaining the efficiency and application advantages of the RansFlex HVX platform.

RansFlex HVX 65 kV
The 65 kV RansFlex HVX provides an intermediate voltage option suitable for a wide range of industrial electrostatic finishing applications.

RansFlex HVX 85 kV
The 85 kV configuration provides the highest electrostatic output within the RansFlex HVX family for finishing processes requiring increased charging capability.

Offering all three configurations on a single RansFlex HVX platform makes it easier for finishing operations to select the gun that best fits their specific production process rather than relying on a one-size-fits-all electrostatic solution.

High Transfer Efficiency and Reduced Overspray

One of the primary advantages of the Ransburg RansFlex HVX Electrostatic Spray Gun is its ability to use electrostatic attraction to increase coating transfer to grounded parts.

Higher transfer efficiency can provide several important benefits:

• Reduced coating material consumption

• Less overspray inside the spray booth

• Improved wraparound and coverage on complex parts

• More consistent coating deposition

• Reduced booth and filter contamination

• Lower coating waste and disposal requirements

• Increased production efficiency

• Reduced cleanup and maintenance associated with excessive overspray

These benefits are especially important when spraying expensive industrial coatings or operating production environments where coating usage and application efficiency directly affect operating costs.

Designed for Professional Industrial Finishing

The RansFlex HVX electrostatic paint spray gun is intended for professional finishing operations that demand repeatable application performance and efficient coating usage.

Typical applications may include:

• Industrial metal finishing

• General manufacturing

• Fabricated metal products

• Machinery and equipment

• Automotive and transportation components

• Truck, bus and rail components

• Agricultural equipment

• Appliances and manufactured products

• High-production paint finishing systems

• Complex metal components requiring electrostatic wraparound

The HVX platform is particularly well suited to applications where improving transfer efficiency and reducing coating waste are important production goals.

Improved Coverage on Complex Parts

Traditional spray application can result in significant coating loss when paint travels past the target surface. Electrostatic application helps draw charged coating particles toward the grounded workpiece.

This electrostatic attraction can improve deposition around:

• Edges

• Corners

• Tubular components

• Curved surfaces

• Frames

• Fabricated assemblies

• Irregular part geometries

The resulting wraparound effect can help operators coat difficult shapes more efficiently while minimizing the amount of material that passes directly into the booth.

Built on Ransburg Electrostatic Technology

Ransburg has been associated with electrostatic finishing technology for decades and is recognized throughout the industrial coatings industry for electrostatic spray equipment and application systems.

The RansFlex HVX continues the RansFlex family of manual electrostatic spray guns while expanding the platform with 45 kV, 65 kV, and 85 kV options. The system is designed to combine electrostatic charging technology with the atomization performance required for high-quality industrial finishing.

For existing Ransburg users, the RansFlex HVX represents the newest generation of the company's handheld electrostatic spray gun technology.

Increase Coating Efficiency and Reduce Material Waste

Paint and coating material can represent one of the largest ongoing operating expenses in an industrial finishing operation. Improving the percentage of sprayed material that actually reaches the part can significantly affect overall coating costs.

By combining controlled atomization with electrostatic attraction, the Ransburg RansFlex HVX is designed to help manufacturers:

• Put more coating on the part

• Reduce material lost to overspray

• Improve coating uniformity

• Reduce booth contamination

• Lower coating consumption

• Improve finishing productivity

• Maintain high-quality finished surfaces

For high-volume manufacturing environments, even incremental improvements in transfer efficiency can produce substantial long-term material savings.

Ransburg RansFlex HVX Electrostatic Spray Gun Options

Choose from the following RansFlex HVX configurations:

Ransburg RansFlex HVX – 45 kV
Electrostatic spray gun configuration with 45 kV output.

Ransburg RansFlex HVX – 65 kV
Electrostatic spray gun configuration with 65 kV output.

Ransburg RansFlex HVX – 85 kV
Electrostatic spray gun configuration with 85 kV output.

Available configurations, fluid delivery components, air caps, nozzles, controllers, cables, hoses, and system accessories may vary by application. Contact us for assistance configuring the correct RansFlex HVX electrostatic spray system for your coating material and production requirements.

Why Choose the RansFlex HVX?

The RansFlex HVX is designed for manufacturers looking to combine high-quality spray finishing with the material-saving advantages of electrostatic application.

Key advantages include:

• 45 kV, 65 kV and 85 kV configurations

• Advanced Ransburg electrostatic spray technology

• Designed for high transfer efficiency

• Reduced paint and coating overspray

• Improved coating deposition on grounded parts

• Electrostatic wraparound on complex geometries

• Reduced coating material waste

• Professional industrial spray performance

• Multiple voltage options for different finishing requirements

• Designed for demanding production environments

Find the Right RansFlex HVX for Your Application

Selecting the proper electrostatic spray equipment depends on the coating material, production environment, part size, part geometry, grounding, fluid delivery system, required finish quality, and desired electrostatic output.

We can help determine whether the 45 kV, 65 kV, or 85 kV Ransburg RansFlex HVX Electrostatic Spray Gun is the best fit for your finishing operation and assist with selecting the appropriate supporting equipment and accessories.

Contact us for pricing, availability, system configuration assistance, replacement parts, or additional information on the Ransburg RansFlex HVX Electrostatic Spray Gun.

Parts and Accessories

Controller for respective voltage control

Part No.	Description
81510-45	Ransflex HVX Controller, 45 kV
81510-65	Ransflex HVX Controller, 65 kV
81510-85	Ransflex HVX Controller, 85 kV

Fluid Hoses

80303-05	Fluid Hose, 5m
80303-10	Fluid Hose, 10m
80303-15	Fluid Hose, 15m
80303-20	Fluid Hose, 20m
80303-30	Fluid Hose, 30m

Voltage Cables

79338-01	Cable W/ Molded Connectors, 1m
79338-10	Cable W/ Molded Connectors, 10m
79338-15	Cable W/ Molded Connectors, 15m
79338-20	Cable W/ Molded Connectors, 20m
79338-25	Cable W/ Molded Connectors, 25m

Line Cord Options

76449-00

Line Cord, North America

Trigger Types

80211-00	2 Finger Trigger
80386-00	4 Finger Trigger
80566-00	Low Profile Trigger

Accessories

70430-01	Electrode Assembly
80507-00	Coiled Fluid Tube Kit
80262-01	Non Adjustable Valve Cartridge Assembly

Air Hoses

80558-01, 80868-00	Air Hose, Ransflex, 1.5m, L.h. Thread
80558-02	Air Hose, Ransflex, 1.5m, Qd
80558-05, 80868-00	Air Hose, Ransflex, 5m, L.h. Thread
80558-06	Air Hose, Ransflex, 5m, Qd
80558-10, 80868-00	Air Hose, Ransflex, 10m, L.h. Thread
80558-11	Air Hose, Ransflex, 10m, Qd
80558-15, 80868-00	Air Hose, Ransflex, 15m, L.h. Thread
80558-16	Air Hose, Ransflex, 15m, Qd
80558-20, 80868-00	Air Hose, Ransflex,  20m, L.h. Thread
80558-21	Air Hose, Ransflex, 20m, Qd
80558-25, 80868-00	Air Hose, Ransflex, 25m, L.h. Thread
80558-26	Air Hose, Ransflex, 25m, Qd
80558-30, 80868-00	Air Hose, Ransflex,  30m, L.h. Thread
80558-31	Air Hose, Ransflex, 30m, Qd

Atomization Kits

83600-071	Atomization Kit, V Standard Cap, 0.7mm
83600-101	Atomization Kit, V Standard Cap, 1.0 mm
83600-121	Atomization Kit, V Standard Cap, 1.2mm
83600-141	Atomization Kit, V Standard Cap, 1.4mm
83600-181	Atomization Kit, V Standard Cap, 1.8mm
83600-241	Atomization Kit, V Standard Cap, PEEK 1.4mm
83600-281	Atomization Kit, V Standard Cap, PEEK 1.8mm
83600-072	Atomization Kit, V Extended Cap, 0.7mm
83600-102	Atomization Kit, V Extended Cap, 1.0mm
83600-122	Atomization Kit, V Extended Cap, 1.2mm
83600-142	Atomization Kit, V Extended Cap, 1.4mm
83600-182	Atomization Kit, V Extended Cap, 1.8mm
83600-242	Atomization Kit, V Extended Cap, PEEK 1.4mm
83600-282	Atomization Kit, V Extended Cap, PEEK 1.8mm
83575-07	Atomization Kit, T .07mm
83575-10	Atomization Kit, T 1.0mm
83575-12	Atomization Kit, T 1.2mm
83575-14	Atomization Kit, T 1.4mm
83575-18	Atomization Kit, T 1.8mm
83576-00	Atomization Kit, Round Spray